Die Cut Boxes

What Makes Custom Die Cut Boxes Different?

Die cut means precision. It’s the box style for products with edges, layers, or unique forms. Think retail boxes with thumb tabs, display units with open fronts, or packaging that needs to hug the product inside. We build custom die cut packaging to give your items a snug, reliable fit — without overpackaging or awkward gaps.

Common use-cases we design for:

• Corrugated die cut boxes for shipping heavier products safely
• Fold-and-lock retail boxes for cosmetics, electronics or accessories
• Bulk die cut boxes for eCommerce, pre-packed kits or product launches
• Custom die cut inserts for bottles, jars, fragile items or multi-SKU sets
• Shelf-ready packaging that opens into a retail display

Not sure what format you need? We’ll sketch options and guide you through the dieline.

Designed for Performance, Not Just Looks

A smart die cut box can change the way customers handle, open, and reuse your packaging — and it saves you headaches on the backend too.

✔️ Stops bottles, tools, or glass items from rattling in transit
✔️ Helps your fulfilment team pack faster and with fewer packing materials
✔️ Gives your customer a box they want to keep, not just rip open
✔️ Builds brand familiarity through form — not just graphics
✔️ Cuts down returns caused by poor fit or shifting during shipping

Print & Finish Options That Work With Structure

Because die cut boxes rely on precision folds and flaps, print needs to match the structure. We make sure your design aligns across panels, folds cleanly, and looks professional on shelf or screen.

• CMYK or Pantone printing for bold brand colours
• Uncoated kraft, matte or gloss lamination options
• Foil, embossing, or soft-touch finish available on request
• Custom printed die cut boxes with branding inside and out

? Submitting artwork? We’ll prep a flat mockup or provide a box template you can design onto. Your files are handled securely and only used for your approved job.

Sustainable Die Cut Packaging Materials

All die cut boxes are made from recyclable materials by default. If you need FSC®-certified corrugated board, we can supply it on request. Our inks are water-based and suitable for retail and light food-contact where required.

Not every box is “certified eco-friendly,” but we’ll make it clear which materials qualify — no fluff, no greenwashing.

Common Questions About Die Cut Boxes

What’s the difference between regular boxes and die cut for boxes?

Die cut means it’s cut to a custom template — not just folded from a plain sheet. It allows for unique shapes, locking tabs, and inserts.

Do you manufacture corrugated die cut boxes?

Yes — we can supply heavy-duty die cut cartons with fluting from E to BC grade, ideal for shipping.

Can you make small-run or wholesale orders?

We offer both — whether you need 250 or 25,000 units. Our die cut boxes wholesale service includes bulk pricing and stored dielines for future reorders.

Can the packaging double as display units?

Absolutely. We’ve created custom printed die cut boxes that unfold into display trays or POS stands — just let us know your retail setup.

Can I get help designing a die cut box template?

Yes. We’ll walk you through size, structure, and print layout — no design experience needed.

Let’s Build a Box That Fits Your Product — Not Just the Shelf

Don’t settle for generic. A well-designed custom die cut box reduces waste, improves delivery, and gives your brand a physical edge. Tell us what you’re packing — and Buy Packaging Boxes will help you design a box that does the rest.